There room three techniques used to develop salt: solar, evaporation and rock mining.

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Solar Evaporation Method

This is the oldest technique of salt production. It has actually been used due to the fact that salt crystals were first noticed in trapped pools of sea water. Its use is practical only in warm climates whereby the evaporation price exceeds the precipitation rate, either each year or for extended periods, and also ideally, where there space steady prevailing winds. Solar salt production is, typically, the capturing of salt water in shallow ponds wherein the sun evaporates many of the water. The concentrated brine precipitates the salt i beg your pardon is climate gathered by mechanical harvesting machines. Any type of impurities that may be existing in the brine space drained off and discarded prior to harvesting.

Usually two varieties of ponds are used. First is the concentrating pond, whereby the salty water indigenous the s or salt lake is concentrated. The 2nd is referred to as the crystallizing pond, whereby the salt is actually produced.


Crystallizing ponds range from come 40 come 200 acres v a foot-thick floor of salt result from years of depositions. Throughout the salt-making season of four to five months, brine flows continuously through these ponds. This is a saturation brine solution, comprise as much salt together it can hold, for this reason pure salt crystallizes the end of the solution as the water evaporates. Organic chemical impurities are returned to the salt water source.

Rock Salt Mining Method

Morton likewise uses the 2nd oldest method of creating salt – underground mining. This is probably the most dramatic an approach of collection salt. Huge machines take trip through substantial cave-like passageways performing miscellaneous operations.

Salt mines are amongst the safest of mines. They are also the most comfortable to job-related in. While mine temperature varies v depth, the mean temperature remains around 70° F year round.

Salt may appear in veins, together does coal. Veins space the original bedded salt deposits. Salt also may be found in domes, i beg your pardon were created when earth pressures compelled salt up through cracks in the radical from depth as an excellent as 30,000 or 40,000 feet; castle resemble plugs that almost-circular form a couple of hundred yards to a mile across. Part domes happen close come the surface. Both domes and also veins room mined in a comparable way. Many domes in north America are located in the southern from Alabama to Texas with many out under water in the Gulf that Mexico.


To go into a salt mine, miners go under a column from the Earth’s surface ar to the salt bed. There room two shafts in each Morton mine – one for personnel and also one to lower materials and equipment into the mine, as well as to hoist the mined rock salt to the surface. The shafts likewise are used to deliver a consistent supply of fresh air to the miners when they job-related hundreds to thousands of feet below the surface. Many mine shafts room lined through a concrete wall surface called a shaft liner.

Salt is mined through the room and also pillar method. It is removed in a checkerboard sample to leaving permanent, hard salt pillars because that mine roof support. Commonly 45 come 65 percent that the salt is removed. The room height may typical 18 feet in a bedded deposit to 100 feet in a dome mine.

Normally, the an initial operation is undercutting. Large machines cut a slot 10 or an ext feet in depth across the bottom of a solid salt wall. This pipeline a smooth floor for picking up the salt ~ blasting.

Next, small holes space drilled into the salt wall surface to a depth that 10 or much more feet and also explosives are loaded right into the drilled holes. After the job-related shift, the explosives are set off electrically. Numerous hundred to several thousand tons of absent salt are blasted and also fall ~ above the mine floor.

Equipment is provided to load and haul the salt to makers that crush and also feed the salt onto a conveyor belt. The lumps space conveyed to a series of stations for crushing and extr sizing of the lumps. The salt is then put in a storage bin come await hoisting come the surface.

The over ground processing of the absent salt consists of screening the mined salt into various marketable size by sorting through mechanically activate screens. Once separated, each size is conveyed to its individual warehouse bin come await packaging for distribution or come be invited as mass salt into railroad cars, trucks, flow barges or lake boats for shipment to customers.

Vacuum Evaporation Method

Another technique of salt production offered by Morton Salt is the evaporation the salt brine by vapor heat in large commercial evaporators, called vacuum pans. This method yields a really high purity salt, fine in texture, and principally offered in those applications requiring the greatest quality salt.

The first part the the procedure is well-known as equipment mining. Wells room drilled from several hundred to 1,000 feet apart right into the salt deposit. These wells are connected via lateral drilling, a recently occurred technology. When the wells room connected, the systems mining operation begins: water is pumped down one well, the salt listed below is dissolved, and also the resulting brine is compelled to the surface through the other well. That is climate piped into large tanks because that storage.

Next, the brine is pumped right into vacuum pans. These are large closed vessels under vacuum around three stories high. They are typically arranged in a collection of three, four or five, v each one in the heat under better vacuum than the coming before one. This series of vacuum pans operates on a very straightforward principle: Whenever press is lowered, the temperature at which water will certainly boil is also lowered. Because that instance, under common air push at sea level, water boils in ~ 212°F. Yet at ten thousands feet over sea level, whereby air pressure is lot less, water boils at 194°F. Vacuum pans might operate at together low as 100°F.

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In the vacuum pan process, steam is fed come the very first pan. This reasons the brine in the pan come boil. The steam from the boiling brine is then offered to heat the brine in the second pan. The press in the 2nd pan is lower, permitting the steam made through the cook in the an initial pan to cook the brine in the 2nd pan. The press is lessened still additional in each doing well pan. This permits the steam made by the boil brine in the vault pan to cook the brine in the following pan. While the boil operation can be done with simply one pan, numerous pans in a row produce more salt per pound of steam, thus enabling greater energy efficiency.